Modular Railing Systems engineers and designs systems that will allow for easy installation, longevity, and consistent accuracy for compliance. Welded railing solutions seem cost effective at first but once you look deeper, the systems are normally burdened with the expensive task of hiring expensive skilled welders.
Welded systems typically have lower initial cost when it comes to upfront material price compared to the modular railing systems. However our Modular Railing systems can save customers 20%-30% in overall cost. The savings happens when you factor in the cost and labor needed to design, engineer, handle, weld, ship to coating and back, and install a welded railing system.
Below is a great side by side comparison displaying what makes our modular railing system superior to conventional welded systems when it comes to saving you money and time.
Modular Railing System vs Conventional Welded Systems
Installation
Design
Quality
Tolerance
Errors
Fabrication Time
Lead Times
Safety Risk
Cost
Damage
Durability
Compliance
Work Permit
Repurpose
Materials
Shipping and Handling
Fittings Railing
Simple to install no specialized skills
Basic configuration only
Consistent, Tested and Proven
Infinite Adjustability, Pipe Lengths can be +/- 1/2"
Easy to rework and virtually error free by design
No Fabrication Time, Install 120' in 16 man hours
In Stock ready to install in 24 hours
Simple tools - Allen Wrench and Drill
Higher Material Cost - Overall Lower Cost
Modular design allows for easy replacement of broken fittings or pipe
Hot dipped galvanized fittings and pipe for over 20 years of service
Pre designed and engineered to meet OSHA and ADA requirements
None
Railing and Fittings can be reconfigured and reused
Available in Hot Dipped Galvanized, Powder Coat over Galv and Aluminum
Compact - Fit in boxes, pallets and bundles, easy to handle and transport even in elevators
Welded Railing
Certified Welders and Inspection Required to AWS D1.1
Detail fabrication drawings required
Handrail welding is considered low to no value welding
Per AISC tolerances should be 1/16" over 30'
Field welding and rework costly, time consuming and produces and low quality result
Fittng and Welding 120' Railing 40 man hours plus installation
4-6 weeks for design, fabrication and coating
Fumes and Gases, Fire and Electric Shock
Higher Labor Cost - Overal Higher Cost up to 50%
Requires field welding, grinding and cutting
Any field welds after galvanizing will show rust in under 2 years
Must be designed to meet OSHA and ADA and often overlooked by fabricators
Field Welding requires hot work permits
Scrap value only
Any steel or alloy but may requires special welding equipment and post fabrication coating
Flat Bed Truck loads and may require cranes or lifting equipment
Handrail System Comparison Chart
Type of Railing
Welded Plain Steel Railing With Paint
Welded Plain Steel Railing With Powder Coat
Welded Hot Dipped Galvanized Railing with Cold Galvanized Touchups
Welded Hot Dipped Galv No Field Welding or Repair
Modular Railing Systems
Avg. Years Before Maintenance
2
5
5
20+
20+
Abrasion Resistant
No
No
Yes
Yes
Yes
100% Recyclable
No
No
Yes
Yes
Yes
Interior Coating
No
No
Yes
Yes
Yes
Corrosion Resistance as Good After Repair?
No
No
No
No
Yes
Modular Railing Systems Solutions
We offer comprehensive modular railing system solutions applicable across a wide range of industries.
Guardrails
Guardrails
Instant, OSHA-compliant protection. This permanent, free-standing system provides a robust safety barrier without drilling or penetrating your roof membrane.
Handrails
Handrails
Exceeding all safety standards. Guard workers, pedestrians, and equipment with our fully tested, ADA-compliant railing systems.
Skylight Guardrails
Skylight Guardrails
Fall protection made simple. Our freestanding system is the quick, effective way to address all your skylight safety concerns and compliance needs.
Safety Gates
Safety Gates
Modular Railing Systems has safety gate solutions for customers who are in need of providing an easy to install entrance into an area that maybe hazardous at times.
Pallet and Mezzanine Gates
Pallet and Mezzanine Gates
Modular Railing Systems has developed a system specifically for customers looking to protect their employees while pallets are being positioned.
Platforms & Crossovers
Platforms
Seamlessly cross any rooftop obstruction. Our modular crossover platforms provide the customizable, safe access solution your workers need.
Hatch Railing
Hatch Kits
Secure rooftop access, guaranteed. Promote safe, worry-free entry and exit while actively preventing dangerous falls into open hatches.
Walkway
Rooftop Walkway
The clear path to rooftop safety. Optimize worker safety with our preferred fall protection system, available with or without integrated guardrail.
Warning Line
Warning Line
An OSHA-compliant warning line that serves as a visual indication of a fall hazard or to control access to hazardous areas.